Grilled Mozzarella BBQ Chicken Sandwiches – Smoky, Cheesy, and Irresistible

Grilled Mozzarella BBQ Chicken Sandwiches are a smoky, cheesy twist on a classic grilled sandwich. Juicy grilled chicken is slathered in tangy barbecue sauce, topped with gooey mozzarella, and layered inside a toasted bun for the ultimate handheld meal. Perfect for summer cookouts, weeknight dinners, or a hearty lunch, these sandwiches are flavorful, satisfying, and easy to make.

Why You’ll Love This Recipe

Juicy & Smoky – Grilled chicken brings bold, charred flavor.
Cheesy Goodness – Melted mozzarella makes every bite indulgent.
Bold BBQ Flavor – Sweet and tangy sauce ties everything together.
Cookout Favorite – Perfect for backyard barbecues or casual meals.

Ingredients

  • 4 boneless, skinless chicken breasts (pounded to even thickness)
  • 1 cup barbecue sauce (plus extra for serving)
  • 1 cup shredded mozzarella cheese
  • 4 sandwich buns or brioche rolls
  • 2 tbsp olive oil
  • ½ tsp garlic powder
  • ½ tsp smoked paprika
  • Salt and black pepper, to taste
  • Optional toppings: lettuce, sliced red onion, pickles

Instructions

  1. Prep the Chicken
    Rub chicken breasts with olive oil, garlic powder, smoked paprika, salt, and pepper. Brush lightly with barbecue sauce.
  2. Grill the Chicken
    Heat a grill or grill pan to medium-high. Cook chicken for 5–6 minutes per side, brushing with barbecue sauce during cooking, until cooked through and charred.
  3. Add the Cheese
    During the last 2 minutes of cooking, sprinkle mozzarella over each chicken breast. Cover grill (or tent with foil) until cheese is melted.
  4. Toast the Buns
    Place buns on the grill, cut side down, for 1–2 minutes until lightly toasted.
  5. Assemble the Sandwiches
    Spread extra barbecue sauce on the buns. Add grilled chicken with melted mozzarella, then top with lettuce, onions, or pickles if desired.
  6. Serve
    Serve hot with fries, coleslaw, or chips on the side.

Nutritional Information

Calories: ~520
Protein: 41g
Fat: 18g
Carbohydrates: 48g
Sugar: 18g
Fiber: 3g

Tips for Success

  • Pound the Chicken Evenly – Ensures quick, even cooking.
  • Use Fresh Mozzarella – For a gooey, melty upgrade.
  • Bun Choice Matters – Brioche or bakery-style rolls hold up best.

Why This Recipe Works

The combination of smoky grilled chicken, tangy-sweet barbecue sauce, and gooey mozzarella creates a sandwich that’s hearty, flavorful, and comforting. Toasted buns add the perfect crunch, making each bite irresistible.

Grilled Mozzarella BBQ Chicken Sandwiches are a perfect mix of smoky, cheesy, and tangy flavors. Easy to make and packed with flavor, they’re sure to become a family favorite for cookouts or weeknight meals.

Grilled Mozzarella BBQ Chicken Sandwiches – Smoky, Cheesy, and Irresistible

Servings

4

servings
Prep time

10

minutes
Cooking time

15

minutes
Calories

520

kcal

Juicy grilled chicken coated in barbecue sauce, topped with melty mozzarella, and served on toasted buns — a smoky, cheesy sandwich that’s perfect for lunch, dinner, or cookouts.

Ingredients

  • 4 boneless, skinless chicken breasts (pounded to even thickness)

  • 1 cup barbecue sauce (plus extra for serving)

  • 1 cup shredded mozzarella cheese

  • 4 sandwich buns or brioche rolls

  • 2 tbsp olive oil

  • ½ tsp garlic powder

  • ½ tsp smoked paprika

  • Salt and black pepper, to taste

  • Optional toppings: lettuce, sliced red onion, pickles

Instructions

  • Prep the Chicken
    Rub chicken breasts with olive oil, garlic powder, smoked paprika, salt, and pepper. Brush lightly with barbecue sauce.
  • Grill the Chicken
    Heat a grill or grill pan to medium-high. Cook chicken for 5–6 minutes per side, brushing with barbecue sauce during cooking, until cooked through and charred.
  • Add the Cheese
    During the last 2 minutes of cooking, sprinkle mozzarella over each chicken breast. Cover grill (or tent with foil) until cheese is melted.
  • Toast the Buns
    Place buns on the grill, cut side down, for 1–2 minutes until lightly toasted.
  • Assemble the Sandwiches
    Spread extra barbecue sauce on the buns. Add grilled chicken with melted mozzarella, then top with lettuce, onions, or pickles if desired.
  • Serve
    Serve hot with fries, coleslaw, or chips on the side.

Notes

  • Pound the Chicken Evenly – Ensures quick, even cooking.
    Use Fresh Mozzarella – For a gooey, melty upgrade.
    Bun Choice Matters – Brioche or bakery-style rolls hold up best.

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